foam-planks

Durable Closed-Cell Foam Planks for Cushioning, Blocking & Surface Protection

Polyethylene Foam Plank is a durable, closed-cell protective foam solution designed for superior cushioning, blocking, and bracing during shipping, storage, and industrial applications. Known for its lightweight yet rigid structure, polyethylene foam plank provides excellent impact resistance while helping protect products from scratches, dents, vibration, and shock during transit. Its moisture-resistant and chemical-resistant properties make it ideal for a wide range of packaging and fabrication environments, including manufacturing, automotive, electronics, furniture, and industrial shipping applications. Easy to cut, shape, and customize, polyethylene foam plank can be used for custom inserts, edge protection, surface protection, and protective packaging solutions. Whether used for heavy-duty product protection or precision cushioning, polyethylene foam plank delivers reliable performance, long-lasting durability, and professional-grade protection for demanding packaging applications.

Data SheetRequest a Quote

What You'll Love

  • Product Safety
    • Helps protect products during shipping, so fewer get damaged or returned
    • Tested to meet ASTM D7386 - TS-1 shipping standards
    • Also tested for strength using TAPPI T494 guidelines
  • Sustainable Choice
    • A smart choice for eco-conscious brands
    • supports sustainability goals and offers a strong alternative to traditional poly mailers
    • FSC® and SFI® certified paper available upon request
    • Helps reduce plastic use without giving up protection
  • Cost Efficiency
    • Lightweight, which means lower shipping costs
    • Takes up less space than a bulky box—saves on storage and materials
  • Versatile Use

    • Apparel and soft goods
    • Paperwork and documents
    • Electronics and accessories
    • Jewelry and small gifts
    • Books and media
    • Health and beauty products
    • Stationery and craft supplies
    • And much more
  • Honeycomb Mailer Vs. Bubble Mailer

    Choosing the right protective packaging can make all the difference. The comparison below will help you understand the key differences between honeycomb and bubble—so you can determine which is the right fit for your application.

    Composition
    Eco-Friendliness
    Cushioning & Protection
    Weight
    Seal Type
    Use Case
    Aesthetic
    Cost Efficiency
    Honyecomb paper Mailer
    100% recyclable kraft paper with honeycomb padding
    Fully curbside recyclable and biodegradable
    Good for soft goods, apparel, documents; absorbs light impacts
    Lightweight, reduces shipping costs
    Self-sealing adhesive strip
    Ideal for soft, non-fragile items and eco-focused businesses
    Natural kraft paper look, eco-conscious appearance
    Lower cost for lightweight, non-fragile shipments
    Traditional Bubble Mailer
    Polyethylene outer layer with bubble cushioning
    Recyclable in most areas, but not biodegradable
    Excellent for fragile items; superior shock absorption
    Typically lightweight but slightly heavier than paper alternatives
    Self-sealing adhesive strip
    Best for delicate items needing extra cushioning
    Glossy or matte plastic look, less eco-friendly impression
    Slightly more expensive when reinforced for heavy protection

    Product Information

    Product
    Size
    Thickness
    Per Load
    PEFPE1/2
    48x108
    1/2"
    1600
    PEFPE3/4
    48x108
    3/4"
    1200
    PEFPE1
    48x108
    1"
    800
    PEFPE1.5
    48x108
    15"
    600
    PEFPE2
    48x108
    2"
    450

    Watch Toturial

    Related Products

    purple arrow purple arrow
    Flat Wall Foam – Waveless Foam Sheets for Clean, Cushioned Surface Protection
    Packaging Foam Roll – Premium Packing Foam for Shipping & Packaging
    Bubble Roll – Premium Cushioning Wrap for Secure Shipping
    Bubble Pouch – Lightweight, Self-Seal Cushioning Bag